Engineering

Railway Track Fasteners for
Stronger, Safer Tracks

Rahee, a leader in railway track fasteners and track fittings and fastenings, has over 60 years of experience. Specializing in bridge fastening, Rahee's innovative Zero Restraint Fastening System (ZRF) for steel bridge sleepers is used on prestigious projects like the Chenab Bridge and Bogibeel Bridge. Rahee offers high tensile bolts and nuts, rail screw spikes, ZRF for bridges, elastic rail clips, and rail pads. Their engineering expertise ensures the development of new and customized systems quickly and efficiently.

Rahee specializes in manufacturing steel track sleepers for various applications, including standard tracks, turnouts, and bridges. Ideal for railway tracks over bridges where a resilient ballast bed isn't feasible, Rahee's steel track sleepers, made from steel channels or H-beams, are durable and often galvanized for longevity. H-beam track sleepers are designed to handle dynamic train loads and feature canted bearing plates with elastic fastening systems. Steel channel track sleepers, fabricated from welded sections, accommodate both running and guard rails, with rubber pads to absorb shocks and vibrations. Lightweight and cost-effective, Rahee's steel track sleepers offer a modern solution for rail networks with medium to heavy axle loads.

Railway track fasteners for railway track systems

Trendsetters

Innovators in
Rail Fastening SOLUTIONS

Rahee has been a key player in railway track fasteners for 75 years, continually pushing the boundaries of innovation. Rahee is also a leader in bridge fastening solutions in India. Their unique Zero Restraint Fastening System (ZRF) for steel bridge sleepers addresses the limitations of traditional systems. This innovative solution is used in notable projects like the Chenab Bridge, the world's highest rail bridge, and the Bogibeel Bridge in Northeast India.

Rahee's product range includes:

  • High Tensile Bolts & Nuts
  • Rail Screw Spikes
  • Zero Restraint Fastening System for Bridges
  • Elastic Rail Clips
  • Rail Pads

With a focus on quality and innovation, Rahee remains a trusted name in railway track fasteners and track fittings and fastenings.

Track fittings and fastenings for railway tracks

Robust Steel Sleepers
for Track Applications

Rahee manufactures steel sleepers for various track applications including :

  • Steel Sleepers for Standard Track
  • Steel Sleepers for Turnouts
  • Steel Sleepers for Bridges

Steel sleepers are widely used in the railway tracks running over bridges where a resilient ballast bed cannot be created. Steel Sleepers for Bridges are manufactured using either Steel Channels or H-beam steel section. The sleepers are usually supplied galvanized or metallized to deliver effective service life on bridges. Steel Sleeper over bridges are a much more robust and effective solution as compared to wooden sleepers.

Steel track sleeper for railway track construction

H-beam Steel Sleeper

H-beam sleepers have a sturdy structure and precise dimensions, making them perfect for bridge tracks. They are made to withstand the dynamic stresses of trains on non-ballasted open deck steel girder bridges. They are made of a single rolled H-beam section with canted bearing plates, and the rails are fastened with an elastic system. In order to prevent rail creep or thermal expansion stresses from being transferred to the girders, Rahee's Zero Restraint Fastening System (ZRF) on H-beam sleepers eliminates the need for additional maintenance tools. Long welded tracks on bridges are possible with this system, which may be tailored to the needs of the client with options for zero load or full load fastening.

Steel Channel Sleeper

Railway tracks that cross bridges are intended to use steel channel sleepers in situations where a resilient ballast bed is not an option. Steel channel sections are used to make steel channel sleepers. To achieve the necessary strength, two channels are welded together. The channel sleeper can contain guard rails in addition to running rails. A clip-and-bolt rail fastening method is used to secure the running rails to the canted bearing plate. On the other hand, the guard rails are fastened to the sleepers directly. To reduce vibrations and absorb shocks, rubber pads are also placed beneath each sleeper and rail. To extend the product's lifespan, hot dip galvanise all steel fittings and steel channel sleepers.

Steel Sleeper for Standard Track

Standard railway tracks and turnouts subjected to medium or heavy axle loads are equipped with steel sleepers. Compared to wooden or concrete ones, they are more exact in terms of dimensions and lightweight. Their many benefits—among them being less expensive than timber sleepers—make them a practical technological choice for contemporary rail networks. A variety of steel sleeper configurations, including ones for greater axle loads and faster speeds, are available from Rahee.

Railway track fasteners and steel track sleeper

FAQ

Frequently Asked Questions

When selecting rail fastening and sleeper systems, factors such as axle loads, train speeds, track type, environmental conditions, and maintenance requirements should be carefully evaluated. Compliance with applicable railway standards is also essential. Choosing the right combination helps maintain track stability, improve operational safety, reduce maintenance needs, and support the long-term performance of railway infrastructure.
Sleepers are a fundamental component of railway tracks, providing support to the rails and maintaining the correct gauge, alignment, and track geometry. They help distribute train loads evenly to the track foundation, reduce rail movement, and enhance overall track stability. Well-designed sleeper systems contribute to safer train operations, improved ride quality, and reduced maintenance requirements throughout the railway infrastructure lifecycle.
Fastening systems play a crucial role in maintaining track stability under demanding operating conditions. In heavy-haul and high-speed rail networks, they help secure rails, distribute dynamic loads, control vibrations, and minimize rail movement. This improves track reliability, enhances passenger and freight safety, reduces component wear, and supports consistent performance even under high traffic volumes and increased operational speeds.
Bridge fastening systems are specifically designed to accommodate the unique structural movements, vibrations, and load conditions experienced on railway bridges. Unlike conventional track fastenings, they help manage expansion, contraction, and dynamic forces while maintaining rail stability and alignment. This ensures safe train operations, protects bridge structures, and enhances the long-term performance of both the track and bridge infrastructure.
Fastenings and sleepers form the foundation of the track structure by maintaining rail alignment and distributing loads effectively. High-quality systems help reduce track deterioration, improve ride quality, enhance safety, and support reliable railway operations throughout the asset lifecycle.